Installation Steps for the Optical Linear Encoders and Steel Tape Scales
1. Installation Conditions
The steel tape scale should not be installed directly onto rough or uneven surfaces, nor should it be mounted on primed or painted machinery surfaces. The optical encoder and steel tape scale should each be mounted on two separate, moving components of the machine. The base for installing the steel tape scale must be precision-milled to ensure a flatness tolerance of 0.1mm/1000mm. Additionally, a specialized clamp compatible with the optical encoder for the steel tape should be prepared.
2. Installing the Steel Tape Scale
The platform on which the steel tape scale will be mounted must maintain a parallelism of 0.1mm/1000mm. Attach the steel tape scale securely to the platform, ensuring it is firmly fixed in place.
3. Installing the Optical Linear encoder
Once the base of the optical linear encoder meets installation requirements, adjust its position to ensure a parallelism with the steel tape scale within 0.1mm. The gap between the optical linear encoder and the steel tape scale should be controlled within 1 to 1.5 millimeters. Adjust the signal light on the encoder to a deep blue color, as this indicates the strongest signal.
4. Installing the Limit Device
To prevent collisions and damage to the encoder, install a limit device on the machine’s guide rail. This will protect both ends of the optical linear encoder and the steel tape scale during machine movement.
Adjustment and Maintenance of the Optical Linear Scales and Optical Linear Encoders
1. Checking Parallelism
Select a reference position on the machine and move the working point to this position repeatedly. The digital display reading should remain consistent to confirm parallel alignment.
2. Maintaining the Optical Linear Scale
The optical linear scale comprises an optical encoder and a steel tape scale. The steel tape scale is affixed to the fixed component of the machine or platform, while the optical encoder is mounted on the moving component. Regularly inspect and clean the steel tape scale and check the signal light on the encoder to ensure optimal functionality.
For advanced optical measurement solutions, Dongguan City Handing Optical Instrument Co., Ltd. offers a range of precision measuring equipment designed to meet stringent industrial standards. For further details or technical assistance, please feel free to contact Aico at Tel: 0086-13038878595.
Post time: Oct-30-2024
