Precision and speed are critical in industrial quality control, especially when measuring the outer diameters of drill bits and bearings. The horizontal instant vision measuring machine offers an unparalleled solution, combining advanced technology with ease of operation. Below is a detailed guide to achieve fast and accurate measurements:
Preparation Steps
Calibrate the Machine
1.Ensure the equipment is properly calibrated. If it hasn’t been used recently, recalibrate using standard parts to maintain accuracy.
Clean the Equipment
2.Inspect and clean the lenses and other optical components to prevent dust or smudges from affecting the measurement.
Control the Environment
3.Maintain a stable room temperature to minimize environmental effects on measurement accuracy.
Measuring the Outer Diameter of Drill Bits
1.Place the Sample
- Position the drill bit on the measurement platform, ensuring its axis is parallel to the optical measurement axis.
2.Adjust Lighting
- Optimize the light source for a clear image, using contour lighting to enhance measurement precision.
3.Focus Adjustment
- Adjust the lens focus to achieve a sharp product image.
4.Automatic Measurement
- Utilize the software’s automatic measurement feature and select the “Diameter” mode.
- The system will detect the edges of the drill bit and calculate the diameter value.
- Save measurement programs for various products, enabling quick, program-free measurement in subsequent uses.
5.Record Data
- Document the results and confirm they fall within the specified tolerance range.
Measuring the Outer Diameter of Bearings
1.Place the Bearing
- Position the bearing horizontally on the measurement table and secure it properly.
2.Select Measurement Points
- Choose measurement points on the outer or inner diameter. For improved accuracy, select multiple points to calculate an average value.
3.Set Measurement Mode
- Opt for “Circle Diameter” or “Outer Diameter” mode in the software.
4.Capture the Image
- Adjust the light source and focus for a clear image.
- Use automatic or manual software functions to capture and measure the bearing’s dimensions.
5.Measure and Record
- The software will detect the circular edges and calculate the diameter.
- Record the measurements and verify compliance with required standards.
Key Considerations
Repeat Measurements: Perform multiple measurements and calculate the average for higher accuracy.
Consistency: Ensure consistent conditions for all measurements to achieve repeatable results.
Error Correction: Adjust systematic errors by applying correction factors when discrepancies arise.
At DONGGUAN CITY HANDING OPTICAL INSTRUMENT CO., LTD., our advanced horizontal instant vision measuring machines are designed to enhance efficiency and precision. Featuring intuitive software and high-resolution imaging, our systems streamline the measurement process, making them indispensable tools for modern manufacturing environments.
Contact us today to explore how our cutting-edge solutions can elevate your quality control processes.
Aico
Phone: 0086-13038878595
Email: 13038878595@163.com
Website: www.omm3d.com
Redefine precision with HANDING – where technology meets excellence.
Post time: Dec-23-2024
