Automatic vision measuring machine with metallographic systems – Handing

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Automatic vision measuring machine with metallographic systems – Handing Detail:

Model	HD-542MS
X/Y/Z measurement stroke	500×400×200mm
Z axis stroke	Effective space: 200mm, working distance: 45mm
XY axis platform	X/Y mobile platform：Grade 00 cyan marble; Z axis column: cyan marble
Machine base	Grade 00 cyan marble
Size of glass countertop	580×480mm
Size of marble countertop	660×560mm
Bearing capacity of glass countertop	30kg
Transmission type	X/Y/Z axis: Hiwin P-grade linear guides and C5-grade ground ball screw
Optical scale	0.0005mm
X/Y linear measurement accuracy (μm)	≤3+L/200
Repetition accuracy (μm)	≤3
Motor	HCFA high performance double closed loop CNC servo system
	X axis uses a HCFA 400W servo motor with double closed loop control system
	Y axis uses a HCFA 750W servo motor with double closed loop control system
	Z axis uses a HCFA 200W servo motor with braking function
Camera	4K Ultra HD Digital Camera
Observation method	Brightfield, oblique illumination, polarized light, DIC, transmitted light
Optical system	Infinity Chromatic Aberration Optical System Metallurgical objective lens 5X/10X/20X/50X/100X optional Image magnification 200X-2000X
Eyepieces	PL10X/22 Plan High Eyepoint Eyepieces
Objectives	LMPL infinity long working distance metallographic objective
Viewing Tube	30° hinged trinocular, binocular: trinocular = 100:0 or 50:50
Converter	5-Hole Tilt Converter with DIC Slot
The body of the metallographic system	Coaxial coarse and fine adjustment, coarse adjustment stroke 33mm, fine adjustment accuracy 0.001mm, With coarse adjustment mechanism upper limit and elastic adjustment device, Built-in 90-240V wide voltage transformer, dual power output.
Reflective lighting systems	With variable market diaphragm and aperture diaphragm and color filter slot and polarizer slot, With oblique lighting switch lever, single 5W high-power white LED and continuously adjustable brightness
Projection lighting systems	With variable market diaphragm, aperture diaphragm, color filter slot and polarizer slot, With oblique lighting switch lever, single 5W high-power white LED and continuously adjustable brightness.
*Overall dimension（LWH）*	1300×830×1800mm
Weight	400kg
Power supply	AC220V/50HZ　AC110V/60HZ
Computer	Intel i5+8g+512g
Display	Philips 27 inches
Warranty	1 year warranty for the whole machine
Switching power supply	Mingwei MW 12V/24V

1.With manual focus, the magnification can be switched continuously.
2.Complete geometric measurement (multi-point measurement for points, lines, circles, arcs, rectangles, grooves, measurement accuracy improvement, etc.).
3.The automatic edge finding function of image and a series of powerful image measurement tools simplify the measurement process and make the measurement easier and more efficient.
4.Support powerful measurement, convenient and quick pixel construction function, users can construct points, lines, circles, arcs, rectangles, grooves, distances, intersections, angles, midpoints, midlines, verticals, parallels and widths by simply clicking on graphics.
5.The measured pixels can be translated, copied, rotated, arrayed, mirrored, and used for other functions. The time for programming can be shortened in case of a large number of measurements.
6.The image data of measurement history can be saved as a SIF file. In order to avoid differences in the measurement results of different users at different times, the position and method of each measurement for different batches of objects shall be the same.
7.The report files can be output according to your own format, and the measurement data of the same workpiece can be classified and saved according to the measurement time.
8.Pixels with measurement failure or out of tolerance can be separately re-measured.
9.The diversified coordinate system setting methods, including the coordinate translation and rotation, redefinition of a new coordinate system, modification of coordinate origin and coordinate alignment, make the measurement more convenient.
10.The shape and position tolerance, tolerance output and discrimination function can be set, which can alarm the unqualified size in the form of color, label, etc., allowing users to judge data more quickly.
11.With 3D view and visual port switching function of working platform.
12.Images can be output as JPEG file.
13.The pixel label function allows users to find measurement pixels more quickly and conveniently when measuring a large number of pixels.
14.The batch pixel processing can select the required pixels and quickly execute the program teaching, history resetting, pixels fitting, data exporting and other functions.
15.Diversified display modes: Language switching, metric/inch unit switching (mm/inch), angle conversion (degrees/minutes/seconds), setting of decimal point of displayed numbers, coordinate system switching, etc.
16.The software is seamlessly connected with EXCEL, and the measurement data has the functions of graphic printing, data details and preview. Data reports can not only be printed and exported to Excel for statistical analysis, but also exported according to the requirements of customer format report correspondingly.
17.The synchronous operation of reverse engineering function and CAD can realize the conversion between software and AutoCAD engineering drawing, and directly judge the error between the workpiece and engineering drawing.
18.Personalized editing in the drawing area: point, line, circle, arc, delete, cut, extend, chamfered angle, circle tangent point, find the center of the circle through two lines and radius, delete, cut, extend, UNDO/REDO. Dimension annotations, simple CAD drawing functions and modifications can be directly done in the overview area.
19.With humanized file management, it can save the measurement data as Excel, Word, AutoCAD and TXT files. Moreover, the measurement results can be imported into professional CAD software in DXF and directly used for development and design.
20.The output report format of pixel elements (such as center coordinates, distance, radius etc.) can be customized in the software.

Automatic vision measuring machine with metallographic systems

① Temperature and humidity
Temperature: 20－25℃, optimal temperature: 22℃; relative humidity: 50％－60％, optimal relative humidity: 55％; Maximum temperature change rate in the machine room: 10℃/h; It is recommended to use a humidifier in dry area, and use a dehumidifier in humid area.

② Heat calculation in the workshop
·Keep the machine system in the workshop operating in the optimum temperature and humidity, and the total indoor heat dissipation must be calculated, including the total heat dissipation of indoor equipment and instruments (lights and general lighting can be ignored)
·Heat dissipation of human body: 600BTY/h/person
·Heat dissipation of workshop: 5/m2
·Instrument placement space (L*W*H): 3M ╳ 3M ╳ 2.5M

③ Dust content of air
The machine room shall be kept clean, and the impurities greater than 0.5MLXPOV in the air shall not exceed 45000 per cubic foot. If there is too much dust in the air, it is easy to cause resource read and write errors and damage to the disk or read-write heads in the disk drive.

④ Vibration degree of machine room
The vibration degree of machine room shall not exceed 0.5T. Machines that vibrate in the machine room shall not be placed together, because the vibration will loosen the mechanical parts, joints and contact parts of the host panel, resulting in abnormal operation of the machine.